# Manufacturing Software Development Company | GTS Infosoft

Walk most factory floors and you'll find the same setup: a capable ERP in the office, Excel everywhere else, and a supervisor who knows the real production numbers because he writes them in a notebook. GTS Infosoft builds the software that closes that gap — MES and production tracking, custom ERP modules, materials management and IoT machine monitoring over MQTT — so the numbers in the meeting match the numbers on the floor.

We're an ISO 9001:2015 certified studio ourselves, so audit-friendly process software isn't foreign territory. 16 years, 250+ apps, 100+ clients across India, the USA and Australia — and an AI-first habit that turns machine and production data into maintenance alerts and planning decisions, not just charts.

## Manufacturing Systems We Build
- **Custom ERP Modules** — Production planning, BOM management, procurement and costing built around how your plant actually runs — or bolted onto the ERP you already own.
- **MES & Production Tracking** — Work orders, job routing, operator terminals and live OEE dashboards. Every batch traceable from raw material to dispatch.
- **Inventory & Materials Management** — Barcode and QR tracking for raw materials, WIP and finished goods, with reorder points, batch traceability and stock-take tools.
- **IoT & Machine Monitoring** — Sensor and PLC data over MQTT into live dashboards — run status, counts, temperature, vibration — with alerts when a line drifts out of spec.
- **Quality & Compliance Tools** — Digital inspection checklists, non-conformance workflows, CAPA tracking and audit-ready records for ISO and customer audits.

## Where AI Earns Its Place
- **Predictive Maintenance** — Models read vibration, temperature and cycle data to flag bearings and motors before they fail — so maintenance happens on your schedule, not the machine's.
- **Demand & Production Planning** — Forecasts from order history and seasonality feed straight into planning, cutting both stockouts and the dead inventory sitting on racks.
- **Visual Quality Inspection** — Camera-based defect detection on the line catches what a tired inspector at hour seven misses, and logs every catch for the audit trail.
- **Downtime Analysis** — AI groups stoppage events into causes and patterns, so the Monday meeting argues about fixes instead of arguing about what happened.

## Why GTS Infosoft
- **Floor-Ready Engineering** — Rugged-tablet UIs, barcode-first workflows and local buffering for spotty plant WiFi. Software that works with gloves on.
- **IoT & Integration Depth** — MQTT pipelines, PLC and sensor integration, plus connections to existing ERPs and accounting systems. New software, no rip-and-replace.
- **AI Expertise** — Dedicated AI/ML engineers building maintenance, planning and inspection models on your production data, with results plant managers can question and verify.
- **Proven Delivery** — ISO 9001:2015 certified processes, 250+ apps over 16 years. Dedicated offshore teams from about USD 20/hr serving India, the USA and Australia.

## FAQ

### How much does custom manufacturing software cost?
A production-tracking module for one plant is a very different build from a multi-site ERP with IoT. Offshore rates start near USD 20/hr, which keeps even larger builds sensible. Walk us through your processes and we'll return a fixed, free quote.

### How long does a project like this take?
A first module — production tracking or inventory, say — usually goes live in 3 to 5 months. We roll out plant software in phases on purpose: one line or one process first, prove it, then expand.

### Can you connect our older machines and PLCs?
Usually, yes. Machines with digital outputs connect through gateways and MQTT; genuinely dumb machines get retrofit sensors for counts and run status. We survey the floor before quoting so there are no surprises later.

### Do we have to replace our existing ERP?
No, and we'd usually advise against it. Most of our manufacturing work extends an existing ERP — adding MES, quality or IoT layers that sync with it — rather than restarting a system your accounts team depends on.

### What happens when the plant network drops?
Operator terminals and data collectors buffer locally and sync once the network returns, so production records stay complete. Plant WiFi is unreliable everywhere; we treat that as a design requirement, not an excuse.

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Source: https://gtsinfosoft.com/manufacturing-software-development · GTS Infosoft LLP